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## What is a Twin-shaft Mixer?
A twin-shaft mixer is a heavy-duty industrial mixer designed for intensive mixing of various materials, particularly in applications requiring homogeneous blending of dry powders, granules, and liquids. It is characterized by its unique design featuring two horizontal, parallel shafts rotating in opposite directions within a mixing trough.
Twin Shaft Compulsory Concrete Mixer
Special Features
Shaft ends multi seal protection and air purge seal protection to efficiently
prevent leakage.
Unique mixer monitoring system to monitor working conditions of gearbox,
discharge door
pump, and electronic lubrication pump.
Multi-pipe water spraying system to ensure even water distribution and
increase spray service area.
With DC 24V grease pump system special for concrete mixer, self-
programmed running time, water-proof, dust-proof, super performance.
.Reinforced gearbox processed with military materials by high-precision
technology, high load capacity and longer service life.
.High-quality and resistant alloy arm, the service life is 3-5 times more than
normally arm
.Optional filtering cooling system, grease-free and water-cooling shaft end
sealing system, camera system, high pressure washing system, weighing
system and microwave moisture monitoring system.
Features of high-efficiency twin-shaft mixer
The shaft end seal is equipped with a floating oil seal ring and a multi-layer labyrinth seal structure composed of special seals and mechanical seals, which has reliable sealing, high stability and long service life.
It is equipped with a fully automatic lubrication system, four-point independent oil pump oil supply, high working pressure and excellent performance.
The upper motor installation layout is equipped with a belt self-tensioning device (patented technology) to improve transmission efficiency, avoid excessive wear and damage of the belt, and reduce maintenance costs.
The barrel adopts a large volume ratio design concept, which can effectively improve the mixing efficiency, extend the service life of the shaft end seal, and reduce the probability of material sticking to the shaft.
The large opening design of the discharge door prevents material jamming and leakage, with low wear and tear, and the sealing effect is efficient and long-lasting.
The mixing device adopts a patented design with a 60° angle arrangement, and the mixing arm is streamlined casting, which has uniform mixing, low resistance, and low probability of material sticking to the shaft.
It is equipped with a planetary reducer manufactured by military grade, with stable transmission and high load capacity.
Optional Italian original reducer, German original full-automatic lubrication pump, high-pressure cleaning device, temperature and humidity testing system.
**Working Principle:**
As the twin shafts rotate in opposite directions, the mixing blades create a turbulent flow pattern within the trough. This action:
* **Shears and Disperses:** The blades break down agglomerates and evenly distribute individual particles throughout the mixture.
* **Convects and Folds:** The material is continuously moved from one side of the trough to the other, ensuring all components are thoroughly blended.
* **Intensifies Mixing:** The counter-rotating shafts and strategically placed blades create a highly efficient mixing environment, achieving homogeneity in a shorter time compared to single-shaft mixers.
**Advantages of Twin-shaft Mixers:**
* **High Mixing Intensity:** Delivers thorough and rapid mixing, even for challenging materials with differing densities or particle sizes.
* **Uniform Mixture Quality:** Ensures consistent distribution of all components, crucial for product quality and performance.
* **Versatility:** Handles a wide range of materials, from dry powders to moist granules and viscous pastes.
* **Durability and Reliability:** Built to withstand demanding industrial environments, ensuring long service life and minimal maintenance.
**Applications:**
Twin-shaft mixers find widespread application in various industries, including:
* **Construction:** Mixing concrete, mortar, plaster, and other building materials.
* **
## What is a Twin-shaft Mixer?
A twin-shaft mixer is a heavy-duty industrial mixer designed for intensive mixing of various materials, particularly in applications requiring homogeneous blending of dry powders, granules, and liquids. It is characterized by its unique design featuring two horizontal, parallel shafts rotating in opposite directions within a mixing trough.
**Key Components and Functioning:**
* **Twin Shafts:** The core of the mixer consists of two horizontally mounted shafts that rotate in opposite directions. These shafts are equipped with precisely arranged mixing blades or paddles.
* **Mixing Blades:** The blades are strategically positioned along the shafts to create a complex material flow pattern within the mixing chamber. This ensures thorough blending and prevents dead zones where material might remain unmixed.
* **Mixing Trough:** The trough, typically U-shaped, houses the rotating shafts and contains the materials being mixed. Its design facilitates efficient material movement and discharge.
* **Drive System:** A powerful motor, often coupled with a gearbox, drives the twin shafts, providing the necessary torque for mixing even dense and viscous materials.
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